The Triveni excellence chain

• All raw materials like forgings and castings developed to required stringent quality standards
• Materials for forgings restricted to approved steel mills meeting AMS 2304
• SOS delivery in carburizing grade or through hardened material forgings from 10 days to 3 weeks, normal delivery in 4 to 6 weeks
• Deliveries for Grey Iron castings in 4 weeks with wooden patterns developed for majority of models
• Hydro dynamic radial journal bearings locally developed, tilting pad bearings from local/international sources
• Other bought out parts like pumps, clutches, RTDs, etc. from known local or international sources
• Barring gear units assembled by Triveni with all locally developed parts
• Product delivery cycle ranging from few weeks to 6 months for full gearboxes

Centred on Operational Excellence

Our fully integrated plant in Karnataka is equipped with state-of-the-art infrastructure and all critical operations in-house, thus enabling tight control on quality across the value chain. The facility, spread over 10.5 acres facility, houses our Design, Manufacturing & Quality Control functions.

Our manufacturing systems are completely integrated, with in-house core processes up to 2 metre diameter and in-house heat treatment facility. The plant is equipped with world-class cutting edge machinery, including: Latest profile grinding, hobbing, horizontal and vertical grinding, horizontal boring & plano milling machines from leading global companies.

The layout is designed for minimum material movement (overall 6 bays). There are separate bays for gears, shaft machining/cylindrical grinding & casing machining. There is a Heat Treatment bay as well as Organised Assembly bay with multiple workstations and 3 test benches. An in-house standby power generation – 2 MW, ensures uninterrupted operations.

Quality first & foremost

To ensure sustained operational excellence, we adhere to stringent quality standards at every step of the value chain. Adherence to best-in-class global QC standards ensures long-term relations with a growing global customer base, with all our products and processes benchmarked to global quality practices and 5S principles. All our business processes are on SAP.

Certifications:

The Triveni Design Edge

With our strong core of skilled manpower, technical expertise, robust Research & Development (R&D), we deliver products that are designed as per API, AGMA, DIN, ISO and other international standards. Our design edge is steered by a large technology team to support our Engineering, NPD and R&D programmes. Reliability is ensured through best engineering practices, while proximity facilitates our ETO business. We leverage our relationships with technical universities and specialised design houses to deliver exceptional innovation-led offerings.

Our design centre is equipped with:

Precision-led Reverse Engineering proposition

We leverage our expertise and experience of over 25 years to offer precision-led products and services for repair of gears and gearboxes to customers across industries. We provide them with customised solutions, not just of gears/gearboxes of our own make but also of other makes.

Our complete range of high-quality repair and replacement solutions includes:

API experience & capability