Steam turbines are the most common
and versatile prime movers used today. The capabilities and flexibility
of operation, as well as the range of power provided is unparalleled in
today's power generation and process markets. The components of Steam
Turbine are:
- Blades
- Rotors
- Casings
- Seals
- Nozzles.
Steam turbines consist of circularly distributed stationary blades
called nozzles which direct steam on to rotating blades or buckets
mounted radially on a rotating wheel. In a steam turbine nozzles apply
supersonic steam to a curved blade. The blade whips the steam back in
the opposite direction, simultaneously allowing the steam to expand a
bit. A stationary blade then redirects the steam towards the next blade.
The process repeats until the steam is completely expanded. The moving
blades are mounted radially on the rotor. The stationary blades are
mounted to the case of the turbine. Typically, the blades are short in
proportion to the radius of the wheel, and the nozzles are approximately
rectangular in cross section.
Several stages of expansions are obtained by using a series of nozzles
and buckets, with the exhaust from the buckets of one stage flowing
directly into the nozzles of the following stage.
A compact machine can be built economically with ten or more stages for
optimum use of high pressure steam and vacuum exhaust by mounting the
wheels of a number of stages on a single shaft, and supporting the
nozzles of all stages from a continuous housing. Large axial turbines
must be operated under such conditions that the exhaust steam does not
contain more than 10 to 13% of liquid since condensate droplets could
seriously erode the high velocity nozzles and blades. The moisture
content of the exhaust is dependent upon the inlet steam
pressure/temperature combination. Special moisture removal stages may be
incorporated in the design when the steam superheat temperature is
limited.