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Winch gears are used to convert the
high speed, low force input of the handle into low speed, high torque
output at the drum. These are quite highly developed and use tooth forms
that are significantly different from those found in other gear
applications such as car gearboxes and power transmission.
The loads on winch gears are actually high while the speeds they turn
at are relatively very low. This results in thick strong teeth that
resist high loads as well. The winch gears are not long lasting and have
low efficiency. The winches turn few thousand times in their entire
lives and they never go fast enough to get hot.
Applications
Winch gear is commonly used in boats and fleets. Before every operation
winch gear should be lubricated. The ratchet should not be engaged when
the winch gear is turning. They get worn out easily; overloading them
and deforming the teeth causes majority of damage to the gears. For long
term safety and security the damaged part should be replaced and full
analysis of the cause of damage should be done.
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