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Involute gears have a tooth shape
that is tolerant of variations in the distance between the axes, to
ensure smooth running of the gears. The velocity ratio of the gears does
not depend on the exact spacing of the axes, but is fixed by the number
of teeth or by pitch diameters. Increasing the distance above its
theoretical value makes the gears run easier, since the clearances are
larger. This also increases the backlash. Rack type cutters generate
involute gears.
On an involute gear tooth, the contact point starts closer to one gear,
and as the gear spins, the contact point moves away from that gear and
towards the other. The pitch diameter is the effective contact diameter.
As the gear turns, the contact point slides up onto the thicker part of
the top gear tooth. Thus, pushes the top gear ahead. As the teeth
continues to rotate, the contact point moves further away going outside
the pitch diameter. Then the contact point starts to slide onto the
skinny part of the bottom tooth, subtracting a little bit of velocity
from the top gear to compensate for the increased diameter of contact.
Thus, the involute gear tooth produces a constant ratio of rotational
speed.
Involute spur gears have the invaluable ability of providing conjugate
action when the gears' center distance is varied either deliberately or
involuntarily due to manufacturing or mounting errors.
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